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Laboratory Techniques: Pressure Moulding

This sequence of images shows the process of pressure moulding:

 

A dignostic wax-up model.

Prepare Model

First a diagnostic wax-up is prepared and this will be the base from which an impression is taken and a working model is cast.

Erkodent thermoform discs or foils.

Material Selection

A thermoform foil (or blank as it is known) is selected with the required thickness.

Fixing foil in place in pressure chamber.

Place Foil

Using a Scheu-Dental Biostar, a thermoform foil (or blank) is inserted into the pressure chamber and clamped tight.

The foil being heated.

Place Model

The working model is placed on its platform.

The pressure chamber is closed down over the heated foil.

Heat Foil

An infra-red heater heats the foil to its working temperature, the heater is removed, and the pressure chamber (with foil) is closed down over the model and clamped down tight.

Air pressure pushes the heated foil over the surface of the model.

Apply Air Pressure

Pressurized air is blown down over the foil to further distribute the thermoform material over the surface of the working model.

The formed stent is removed from the pressure chamber.

Remove Stent

The pressure is released and the model and stent are removed from the equipment.

A finished Stent.

Trim and Finish

It is then trimmed and finished ready to be used.

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