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Laboratory Techniques: Pressable Ceramics

The image sequence below shows the process of "pressing a ceramic".

 

Assembled press componets.

Wax Pattern

First a wax pattern is created and the pressing materials are assembled: a ceramic ingot and Alox plunger.

Pouring investment material into mould.

Invest

The wax pattern is then encased in an investment material.

Burning off wax in kiln.

Wax Burnt Out

The wax is burnt off in a furnace.

Placing the mould and ingot into press furnace.

Pressable Furnace

The ingot and plunger are placed into the investment mould. This is then put into a special 'press' furnace.

Pressing ceramic at high temperature.

Press Ceramic

The ingot is then pressed at high temperature (1075°C or 1150°C) which injects the ceramic material into the voids in the investment mould.

Sectioned view of a pressed ceramic in its investment material.

Remove Investment

The mould is removed, cooled, and sand blasted to retrieve the ceramic copy.

An unfinished pressed restoration still attached to its ingot.

Finish

The restoration is then removed (cut off) from its sprue, and either stained, or built up with further layers of ceramic material, to achieve the final result.

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