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Laboratory Techniques: All Porcelain

An alternative to using a metal alloy for the supporting substructure, is to use an all ceramic base. Shown in this section are: pressable ceramics, refractory Dies and models, and veneers. See also CAD/CAM.

 

When using a ceramic substructure, light is able to enter its porcelain matrix, and it scatters within it. This creates an aesthetic result resembling that of a natural tooth. This differs from metal substructures in that we do not need to cover up a metal frame first with a masking material, prior to applying the overlaying porcelain layers.

 

Some other benefits that can be derived from using all porcelain materials are: The way in which the restoration is adhered to the supporting tooth, and in clinical areas, the way in which the natural tooth structure is utilised, in preparation for a restoration.

 

This is also referred to as Metal Free Ceramics.

 

Pressed ceramic ingots in their investment mould.

Pressable Ceramics

A ceramic ingot is pressed in a special 'press' furnace at high temperature (1075°C or 1150°C) which injects the ceramic material into the voids in the investment mould.

Applying porcelain by hand.

Porcelain Layering

Porcelain powder and a build-up liquid are mixed together. It is then applied and formed in layers over a metal substructure.

Brush staining a porcelain crown.

Brush Staining

To recreate the look of real dentition, porcelain can be stained. The stain is applied by hand using a paint brush. This a a skilled craft.

Two ceramic veneers.

Veneers

Veneers are a thin overlay of coloured ceramic material, which can be used to improve the cosmetic appearance of irregular, discoloured, or unsightly teeth.

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